![]() Today, Maintenance 4.0 is a key component in the value creation chain of any smart factory. 2015: condition-oriented maintenance by permanent digital monitoring, condition monitoring, etc. Added to the aspects of Maintenance 2.0 were points such as consistent and/or higher product quality, increased plant and environmental safety as well as a higher profitability. 2015: condition-oriented maintenance by manual measures. The focus shifted towards availability, service life and lower costs. 1980: preventive, time-dependent maintenance. 1960: reactive maintenance repair following a system failure also referred to as “breakdown maintenance”. A general distinction can be made between the different maintenance strategies used: Just like the industrial history with its different generations (Industry 1.0 to Industry 4.0), maintenance, too, can be divided into generations. ![]() ![]() This is an opportunity for lowering maintenance costs and preventing the costs of downtimes as much as possible. Using digital solutions can be particularly helpful: Based on the status data of machinery, impending damage can be detected in advance and maintenance measures implemented at an early stage. This has brought about a shift in perspective with maintenance moving closer towards production and resource planning and being perceived as a decisive success factor. A fault in a partial process can quickly cause entire process chains to fail, which entails major economic consequences. The technical complexity of plants has increased rapidly over the last decades, with production systems now being tightly interlinked with each other and safety stock often avoided. Maximum availability and resource efficiency are key figures in this context.Įnhanced maintenance strategies primarily aim to extend the service life, shorten scheduled and prevent unscheduled downtimes – in other words: They aim to maximise the plant's availability. ![]() This has led to the Overall Equipment Effectiveness (OEE) – a key indicator of a plant’s productivity – gaining in significance. One of the main reasons behind this development is the steady increase of global competitive pressure. The importance given to maintenance has grown over the last few years. Maintenance management has increased in significance This is why maintenance is becoming a crucial success factor for many companies. The consequences of neglected maintenance are not to be underestimated either: The failure of a single component, for example a flaw in material, can cause major damage down the line. In the worst-case scenario an undetected fault or damage can cause a complete system to fail and the entire production process to come to a standstill. Neglecting maintenance management can have considerable negative impacts on the quality level of production as well as on business processes overall. Components containing iron might start to rust, plastic or rubber seals might become porous, or the viscosity of oils used might decrease. Systems are subject to continuous wear – and this not only affects moving components: Even when a system is only used rarely or not at all, its technical functionality can become significantly impaired. This is where Industry 4.0 offers diverse opportunities that will radically re-shape maintenance in the future. Preventing unscheduled downtimes by detecting signs of wear and defects at an early stage bears the potential for enormous savings. “Maintenance 4.0” is the buzzword in this context. More and more companies are therefore identifying maintenance as a real factor for creating value. At the same time, most of the potential for saving and rationalising has already been exploited. Growing cost pressure forces many companies to look for new ways of increasing efficiency. That is only an issue with applying two coats in quick succession.Why maintenance management is of major importance Applying the second coat before it is cured will trap it underneath the second coat and you'll get white streaks/marks that won't come off. The first coat may be dry to the touch but still not "cured" if that makes sense. If you are doing that, I would highly recommend you wait a full 24 hours between first and second coats. I do like to apply a second coat for additional protection. Let dry completely, again - overnight is best - before using.ĥ. Apply a good liberal coat to the floor mats. Avoid touching the mats without gloves, oils from your hands can cause Cerakote not to adhere as well.Ĥ. Let them dry completely - overnight is preferrable.ģ. Use Dawn soap at a good scrubbing pad and really give it a solid scrub, even new mats. I've done it to both new and old with good results.Ģ. I would recommend doing it when they are brand new, but that is not necessary. I use the 10pk of Trim Coat wipes from Amazon (around $15-18 per pack)ġ.
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